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The Booster - Click here for
Product Description and Order Information

 

Hard Start Capabilities
Efficiency & Power Quality
Cost

Maintenance Free

Comparison of Converters

The BOOSTERT is based on the latest single to three-phase solid-state EuroTechT conversion technology. Every BOOSTERT has the unique feature of providing up to 600% over-current instantly for up to 30 seconds. This feature allows the BOOSTERT to start one or many motors simultaneously, even under extreme load conditions and cope well with momentary overloads. Motors will reach full speed in the shortest possible time and also maintain their speed when momentarily overloaded.

  Boostek The BOOSTERT is suitable for industrial and private workshops, farms, factories, cool stores, pumping stations or any other motor application where the site lacks three-phase supply and within large buildings where all three phases are not close to the equipment location.

HARD-START CAPABILITIES

The BOOSTERT can be overloaded with 600% current for up to 30 seconds and applications will produce 100% of their rated power continuously. This unique converter copes well with the most difficult and sensitive applications without upsizing or purchasing additional components: Metal lathes without clutches, hydraulic systems, refrigeration units, CNC machinery, wheel balancers, older types of compressors, deep submersible pumps, conveyors starting under loads, welders and other resistive loads.

  Voltage balanced (+/-5%) to protect digital and electronic loads
Copes with start-stop applications and frequent forward-reverse operation.
Can be used with variable speed drives and welders
Multiple motors can be started or reversed at any time
No optional equipment is needed, no hidden costs, no upsizing

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BoosterEFFICIENCY & POWER QUALITY
With perfectly sinusoidal phases, good power factor over 0.9, zero current switching and output voltage symmetry of +/-5%, your application will run coolly and more efficiently thus extending the useful life and reducing power bills.

Efficiency and power quality are extremely important and topical issues. Equipment run with poor power factor draw more power from the source than required. The direct effects of poor power factor are a higher than necessary power bill and a reduction of power line capacity which is felt by your facility and users further along the line. Efficiency is better than 92% and at average loads about 95%. Waveform is sinusoidal with 120 degree phase shift as with utility supplied power. The BOOSTER™ eliminates the inefficiencies generated by running an oversized converter. Due to zero current switching, no continuous stress is placed on utility lines, radio frequency interference and electromagnetic interference produced are low and well within legal limits.
The Booster is tested for EMC compliance and complies with all applicable industrial emission and radiation standards.

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COST
Many facilities are, for economic reasons, only connected to one of the three phases of utility power available at the nearest distribution transformer. A single phase supply line was the cheaper option when the premises were built. Similarly, large buildings that are currently supplied with three phase power may have areas that are uneconomic or inconvenient to run additional three phase wiring.

If three-phase equipment is to be used, a simple comparison can be made:
Compare the cost for providing three-phase supply (e.g. distribution transformer, power lines, monthly line charges) with the price of other phase converting techniques including the hidden costs. Then compare to the BOOSTERT.

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ROBUST & MAINTENANCE FREE
The BOOSTERT is maintenance free, almost indestructible and offers a very long life expectancy even under rough conditions. High power and oversized semiconductors and self healing polypropylene capacitors are a guarantee for a long life. The internal motor-generator is brushless and bearings are greased for life. There are no electromechanical contacts in a BOOSTERT to open or close at full voltage, subsequently there is nothing to wear out.

The BOOSTERT is robust and immune to incoming line disturbances, over and under-voltage conditions, brown-outs, black-outs, unstable power lines and frequent short circuits.

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COMPARISON OF THREE PHASE CONVERTERS
Single to three phase converter technology has been utilized for decades. The predominant types include: Static Converters, Rotary Converters, High Impedance Rotary Converters and Variable Frequency Drives. A comparison of these converter types has been outlined below.

 

Static Converters are very simple and work by connecting capacitors in series with the third terminal of the motor load. Once the motor comes up to speed the capacitors are switched out permanently. Static converters are very inexpensive, however it is almost guaranteed they will do a poor job of balancing voltages, can only start a single motor load and only produce up to 75% rated load.

Inverter Type Converters or Variable Speed Drives can start and run only one motor which is a complicated and relatively expensive system. Under this system the AC is first rectified to DC and then chopped into slices to form sinusoidal waveforms. Due to fast transients, harmonics are produced and systems need EMC filtering. Motors cannot start instantly. To start a motor, low voltage and low frequency is applied first. Then voltage and frequency is slowly increased (ramped up).

High Impedance Rotary Converters are simple. They use a three phase motor with a modified rotor and one single bank of capacitors. This method results in Low Efficiency, Unbalanced Power Factor, Poor Motor Start Capability and the incorrect power factor results in higher power bills. Popular in the US and in Canada, where power costs less.

Magnetic Starter Rotary Converters use a standard pilot motor. Two banks of capacitors are used to start and run the motor(s). Capacitors are switched by a contactor which has a very limited the life time. Motors start better but they still have no hard-start capability. Popular in Europe and other parts of the world, where electricity costs more.


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The BOOSTERT is similar to a Magnetic Starter Type Converters in some ways, except for the following core differences;

1. The BOOSTERT will provide up to 600% increase in output current when required to start large mechanical loads.

In addition, the BOOSTERT automatically reconnects the start capacitors for as long as it takes to start another external motor or to compensate for occasional mechanical loads.

Our controller continually monitors both the start and run capacitor charge cycles in millisecond steps and when boost is required, connects them together at exactly the right time ensuring there is no stress on the electronic switching components.

2. There are no Mechanical Contactors
No converter based on contactors can produce boost currents as mentioned above.
If you attempted to do that with a magnetic starter, you would create a fire starter.
Why? The run capacitor follows sine wave from +600V to -600V 50 times a second, while the start capacitor has a random voltage caused by previous starts. Connecting the two for getting high start-up currents will most probably end up in a disaster for the contactor.

In the BOOSTERT, switching is performed at zero volt transitions without causing stress to the power lines or any EMC problems. Solid state relays are used to achieve this with unlimited life. Capacitors are switched in and out as needed to maintain a unity power factor and balanced voltages at all times.

BOOSTERsT have three capacitor banks to balance the power factor (lower power bills) and output voltages. When a large motor starts, all of the capacitors are combined to bring the motor to full speed in the shortest possible time. Motors that start under load or maintain speed under excessive loads such as CNC machines will not fail when using the BOOSTERTD.

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Boostek, Inc.
Phase Converters

3415 MJB Road P. O. Box 440 Casper, Wyoming 82602-0440
Phone: 307-234-2366 • Toll Free: (877) 266-7823 • Fax: (307) 234-6738 • e-mail
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