The BOOSTERT is based on the latest
single to three-phase solid-state EuroTechT conversion
technology. Every BOOSTERT has the unique
feature of providing up to 600% over-current instantly for up to 30
seconds. This feature allows the BOOSTERT to
start one or many motors simultaneously, even under extreme load conditions
and cope well with momentary overloads. Motors will reach full speed
in the shortest possible time and also maintain their speed when momentarily
overloaded.
The BOOSTERT is suitable for industrial
and private workshops, farms, factories, cool stores, pumping stations
or any other motor application where the site lacks three-phase supply
and within large buildings where all three phases are not close to
the equipment location.
HARD-START CAPABILITIES
The BOOSTERT can be overloaded with 600% current
for up to 30 seconds and applications will produce 100% of their rated power
continuously. This unique converter copes well with the most difficult and sensitive
applications without upsizing or purchasing additional components: Metal lathes
without clutches, hydraulic systems, refrigeration units, CNC machinery, wheel
balancers, older types of compressors, deep submersible pumps, conveyors starting
under loads, welders and other resistive loads.
Voltage
balanced (+/-5%) to protect digital and electronic loads Copes
with start-stop applications and frequent forward-reverse
operation. Can
be used with variable speed drives and welders Multiple
motors can be started or reversed at any time No
optional equipment is needed, no hidden costs,
no upsizing
Top EFFICIENCY & POWER
QUALITY
With perfectly sinusoidal phases, good power factor over 0.9, zero current
switching and output voltage symmetry of +/-5%, your application will run coolly
and more efficiently thus extending the useful life and reducing power bills.
Efficiency and power quality are extremely important and
topical issues. Equipment run with poor power factor draw
more power from the source than required. The direct effects
of poor power factor are a higher than necessary power bill
and a reduction of power line capacity which is felt by your
facility and users further along the line. Efficiency is
better than 92% and at average loads about 95%. Waveform
is sinusoidal with 120 degree phase shift as with utility
supplied power. The BOOSTER™ eliminates the inefficiencies
generated by running an oversized converter. Due to zero
current switching, no continuous stress is placed on utility
lines, radio frequency interference and electromagnetic interference
produced are low and well within legal limits.
The Booster is tested for EMC compliance and complies with all applicable industrial
emission and radiation standards.
Top COST
Many facilities are, for economic reasons, only connected to one of the three
phases of utility power available at the nearest distribution transformer.
A single phase supply line was the cheaper option when the premises were built.
Similarly, large buildings that are currently supplied with three phase power
may have areas that are uneconomic or inconvenient to run additional three
phase wiring.
If three-phase equipment is to be used, a simple comparison
can be made:
Compare the cost for providing three-phase supply (e.g. distribution transformer,
power lines, monthly line charges) with the price of other phase converting
techniques including the hidden costs. Then compare to the BOOSTERT.
Top ROBUST & MAINTENANCE FREE
The BOOSTERT is maintenance free, almost indestructible
and offers a very long life expectancy even under rough conditions. High power
and oversized semiconductors and self healing polypropylene capacitors are
a guarantee for a long life. The internal motor-generator is brushless and
bearings are greased for life. There are no electromechanical contacts in a
BOOSTERT to open or close at full voltage, subsequently there is nothing to
wear out.
The BOOSTERT is robust and
immune to incoming line disturbances, over and under-voltage
conditions, brown-outs, black-outs, unstable power lines
and frequent short circuits.
COMPARISON OF THREE PHASE CONVERTERS
Single to three phase converter technology has been utilized for decades.
The predominant types include: Static Converters, Rotary Converters, High
Impedance Rotary Converters and Variable Frequency Drives. A comparison
of these converter types has been outlined below.
Static Converters are
very simple and work by connecting capacitors in series
with the third terminal of the motor load. Once the
motor comes up to speed the capacitors are switched
out permanently. Static converters are very inexpensive,
however it is almost guaranteed they will do a poor
job of balancing voltages, can only start a single
motor load and only produce up to 75% rated load.
Inverter
Type Converters or Variable Speed Drives can
start and run only one motor which is a complicated
and relatively expensive system. Under this
system the AC is first rectified to DC and
then chopped into slices to form sinusoidal
waveforms. Due to fast transients, harmonics
are produced and systems need EMC filtering.
Motors cannot start instantly. To start a motor,
low voltage and low frequency is applied first.
Then voltage and frequency is slowly increased
(ramped up).
High Impedance Rotary Converters are
simple. They use a three phase motor with a modified
rotor and one single bank of capacitors. This method
results in Low Efficiency, Unbalanced Power Factor,
Poor Motor Start Capability and the incorrect power
factor results in higher power bills. Popular in
the US and in Canada, where power costs less.
Magnetic Starter Rotary Converters use
a standard pilot motor. Two banks of capacitors are
used to start and run the motor(s). Capacitors are
switched by a contactor which has a very limited
the life time. Motors start better but they still
have no hard-start capability. Popular in Europe
and other parts of the world, where electricity costs
more.
The BOOSTERT is
similar to a Magnetic Starter Type Converters in some ways,
except for the following core differences;
1. The BOOSTERTwill
provide up to 600% increase in output current when required
to start large mechanical loads.
In addition, the BOOSTERT automatically
reconnects the start capacitors for as long as it takes to
start another external motor or to compensate for occasional
mechanical loads.
Our controller continually monitors both the start and run
capacitor charge cycles in millisecond steps and when boost
is required, connects them together at exactly the right
time ensuring there is no stress on the electronic switching
components.
2. There are no Mechanical Contactors
No converter based on contactors can produce boost currents as mentioned above.
If you attempted to do that with a magnetic starter, you would create a fire
starter.
Why? The run capacitor follows sine wave from +600V to -600V 50 times a second,
while the start capacitor has a random voltage caused by previous starts. Connecting
the two for getting high start-up currents will most probably end up in a disaster
for the contactor.
In the BOOSTERT, switching
is performed at zero volt transitions without causing stress
to the power lines or any EMC problems. Solid state relays
are used to achieve this with unlimited life. Capacitors
are switched in and out as needed to maintain a unity power
factor and balanced voltages at all times.
BOOSTERsT have three capacitor
banks to balance the power factor (lower power bills) and
output voltages. When a large motor starts, all of the capacitors
are combined to bring the motor to full speed in the shortest
possible time. Motors that start under load or maintain speed
under excessive loads such as CNC machines will not fail
when using the BOOSTERTD.